The Feed Materials Production Center near Cincinnati, Ohio, often called the Fernald Plant or simply Fernald, was the largest producer of uranium metal for the nuclear weapons complex during the Cold War. Its processes for uranium production ranged from ore processing, to conversion of uranium into various chemical forms, to scrap recovery, to machining of uranium metal. Fernald also processed thorium-232, but in much smaller amounts.

A large volume of radioactive waste was created at Fernald. Fernald also received radioactive wastes dating from the World War II Manhattan Project, which created the bombs that were used to destroy Hiroshima and Nagasaki. These wastes resulted from the processing of very high grade uranium ore from the Belgian Congo, called pitchblende, at the Mallinckrodt Chemical Works in St. Louis, Missouri. Fernald also processed some Belgian Congo pitchblende. Since pitchblende had very high uranium content, it also had a high concentration of the decay products of uranium-238 and uranium-235. The decay products include thorium-230 and radium-226 from the U-238 decay-chain and protactinium-231 and actinium-227 from the U-235 decay chain. Some other high grade ores were also processed at Fernald.

The wastes from processing of high grade ores were called K-65 residues and were stored in two silos at Fernald, called Silos 1 and 2. These silos contained most of the radioactivity in the waste at Fernald, at concentrations that far exceed those found at mill tailings sites across the United States. The waste from processing uranium ore concentrates was known as “cold metal oxide” waste. It was relatively low in radium-226 but had high thorium-230 content. It was stored in
Silo 3.

The wastes in these three silos are very long-lived (thorium-230 has a half life of about 75,000 years). Given the high concentration of thorium-230 in all three silos, as well as the large volume of the wastes, the wastes presented rather unique challenges for processing and off site disposal as well as for the long-term stewardship of the disposal sites.

This report provides a case study of the emptying of the K-65 silos of their waste, the processing of those wastes for long-term storage or disposal, and the long-term radiological consequences of how the Department of Energy (DOE) has approached those responsibilities. We have chosen to study the significant problems and failures associated with the management of these wastes because they illustrate problems in remediation and long-term stewardship that hold lessons for other sites. The analysis here is not meant in any way to detract from the performance of the Department of Energy and its contractors and the many stakeholders who assisted them in successfully decommissioning scores of contaminated buildings and sites at Fernald over the last 17 years.

We also looked at some other aspects of long-term stewardship at the Fernald site, notably in regard to the commitments that had been made to the community and to the State of Ohio for long-term stewardship. Specifically, we looked at the fate of an educational program to maintain institutional memory of the on-site waste cell and other residual contamination that will likely remain in the Fernald neighborhood for thousands of years.

Additional Data: RESRAD Runs

(This data is not included in the full report)


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